Multi-level redundancy with internet of things battery supply for fault mitigation in grid-tied photovoltaic systems

Abstract

The development of grid-tied photovoltaic (PV) systems in tropical regions remains a strategic focus for achieving sustainable clean energy. However, energy conversion efficiency is often hampered by fluctuations in panel surface temperature and electrical faults. To ensure long-term system reliability, this study implements a multi-level redundancy architecture integrated with dynamic internet of things (IoT) monitoring for fault mitigation in grid-tied PV systems. The system employs a machine learning (ML) method using the k-nearest neighbors (KNN) algorithm for thermal classification, achieving an accuracy of 84% in identifying normal (25 °C to 35 °C) and overheating conditions. Furthermore, an electrical redundancy layer is designed with an automatic tripping mechanism that activates when the current exceeds a 1.30 A threshold, demonstrating a rapid response latency of 150 ms. To ensure monitoring resilience, the system is supported by a dedicated 18650 Li-ion battery backup. The implementation results confirm that this multi-level protection framework effectively monitors real time energy usage, prevents critical component damage, and enhances the overall safety of household-scale PV installations. This research provides a scalable and intelligent solution for fault mitigation, supporting the broader adoption of renewable energy in tropical environments.